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Overcoming Manual Work in Supply Chains in the Digital Age

Upgrade your supply chain operations from error-prone spreadsheets to automated, data-driven digital platforms for optimal performance

Digital transformation is the process of incorporating digital technologies across a business to digitize existing services or operations. It is here to stay. Many organizations are reaping tangible benefits from their investments in digitizing their operations and embracing new technologies. Digital software solutions are automating repeatable manual tasks to boost efficiency and promote faster and better decision-making. Early adopters are improving their customer service and reducing operating expenses creating a competitive advantage in their chosen markets. Digital transformation is not without its challenges, as the limitations of traditional manual, spreadsheet-based solutions become increasingly apparent in the face of modern business complexity.

 

The limitations of manual, spreadsheet-based solutions

Traditional spreadsheet tools are ill-equipped to handle the complexity and scale of modern business operations, especially in supply chain. Spreadsheet errors occur for many reasons, including logic mistakes, incorrect formulas, accidentally overwritten formulas, and misuse of built-in functions.

In supply chain management, the impact of a single error can derail a forecast, cause a supplier to ship too much or too little of a particular product, or cause service-level nightmares that can lose a customer. Researchers Powell, Baker, and Lawson estimated that roughly 94% of spreadsheets deployed in the field contain errors.

The main limitations are:

1. Poor data accuracy

Manual data entry is prone to errors causing miscalculations and discrepancies. Maintaining consistent and up-to-date data across multiple spreadsheets is challenging and time-consuming.  According to research cited by the European Spreadsheet Risks Interest Group, more than 90% of all spreadsheets contain errors and these errors tend to persist because spreadsheets rarely get tested.

2. Scalability constraints

Spreadsheets become unwieldy as the volume of data grows, making them difficult to manage and analyze. Managing complex supply chain operations with multiple variables and dependencies becomes almost impossible.

3. Data analysis

Spreadsheets are not designed for data analysis in real time. Dedicated supply chain software solutions provide advanced analytical tools using pre-set rules and algorithms, enabling organizations to derive valuable insights that are simply not feasible with spreadsheet-based approaches. These analytical capabilities are crucial for identifying trends, optimizing processes, and making well-informed, data-driven decisions.

4. Lack of effective collaboration

Sharing of spreadsheets by users can lead to version control issues, where multiple conflicting copies of the same document exist. Managing access and permissions for different users can lead to potential security and data integrity issues. These collaboration challenges inherent to spreadsheet-based approaches can hinder cross-functional cooperation, making it challenging to ensure all stakeholders are working with the most up-to-date and accurate information. Consequently, decision-making is frequently based on outdated or inconsistent data, leading to suboptimal outcomes.

5. Lack of integration

Spreadsheets often function in isolation, making it difficult to integrate data from different sources such as ERP systems, PLM platforms, and other supply chain tools. Without this cross-system integration, the insights derived from spreadsheet models quickly become out of sync with operational realities, inhibiting the ability to make timely, informed decisions. The siloed nature of spreadsheet-based approaches leads to delays, errors, and an incomplete view of critical supply chain data like inventory levels, production status, and shipment tracking.

6. Data security, fraud, and risk

Spreadsheets inherently are less secure than dedicated software solutions. The open, unstructured nature makes them more vulnerable to data breaches, unauthorized access and fraudulent activities. Maintaining robust access controls, version tracking and comprehensive audit trails with dispersed, user-editable spreadsheets than with centralized, role-based software systems.  Ensuring compliance with data protection regulations can be more difficult with spreadsheet-based systems, especially in regulated industries.

7. Reporting issues

Creating standardized reports across different teams and departments is hard to achieve with multiple spreadsheets. Size could also be a problem. The lack of robust error-checking, limitations in data handling capacity, and the potential for human error make Excel a risky tool for complex supply chain management tasks.

 

The need for digital transformation

The global digital transformation market size was valued at USD 2.27 trillion in 2023. The market is projected to grow from USD 2.71 trillion in 2024 to USD 12.35 trillion by 2032, exhibiting a CAGR of 20.9% during the forecast period as cited in Fortune Business Insights.

The rapid adoption of advanced technologies, is driving the global market growth.  Adopting digital technologies and automated solutions is becoming a necessity to streamline operations and stay competitive in the modern business landscape. Managing a complex supply chain is no longer possible using conventional spreadsheets.

Modern digital solutions like Topo help organizations automate manual, error-prone processes and improve operational efficiency. They provide advanced analytics capabilities that provide organizations with real-time visibility and control over their supply chain and sourcing operations. A key advantage to embracing the new software solutions is the ease of integration with existing enterprise systems and other applications. Reducing data silos means more informed, data-driven decision-making.  The benefits of a cloud-based digital solution address the problems that come with spreadsheets and manual data calculations:

  • Improved data accuracy and integrity due to fewer errors
  • Enhanced scalability with the scope to manage large data volume
  • Advanced analytics and data visibility on a shared dashboard
  • Realtime internal and external collaboration and version control
  • Speed and efficiency by automating repetitive tasks and workflows
  • Seamless integration with other technology applications
  • Enhanced data security and fraud protection

Modern digital solutions have a firm focus on risk management, including features to help ensure compliance with industry regulations and standards. Advanced security protocols protect sensitive data from breaches and unauthorized access.  Automation reduces the need for manual data entry and processing, lowering labor and operational costs. Digital solutions can improve visibility, agility, and decision-making capabilities.

Digitalization helps organizations overcome the limitations of manual, spreadsheet-based approaches. Digital solutions open visibility into the supply chain, improve customer communication, and build trust. Newer applications also track and report on sustainability metrics, supporting green initiatives and compliance with environmental regulations.

 

Overcoming challenges and barriers to digital adoption

One of the keys to the successful implementation of digital solutions is communication. The benefits and reasons for the transition should be explained to all stakeholders to alleviate concerns and resistance. Hands-on training, workshops, and continuous learning opportunities must be provided. It is often recommended to roll out digital systems in stages or modules so that there is an opportunity for feedback and making the necessary adjustments. Problems with integration with other applications can delay or derail an implementation.  Ensure seamless integration between new digital systems and existing ERP, PLM, and any other business systems. Leadership support is crucial for allocating resources and overcoming resistance.

 

What TOPO can do for you

Topo’s various solutions provide scalability and flexibility, accommodating the growing complexity and evolving needs of modern supply chains and sourcing operations. For example –

Topo’s Task Management tool visually displays workflow status, project deadlines, and deliverables per person and per team. Managers can assign and reassign tasks in a format accessible to all users.  The facility is there to share files, data, provide updates, and sign off on completed tasks. Workflow automation can streamline collaboration saves time and staying on top of deadlines across teams, departments, and partners. None of this can be achieved using spreadsheets.

Topo’s interactive Digital Showroom streamlines the sourcing process by providing brands and retailers with a convenient and visually engaging platform to upload and share product ideas with suppliers and receive feedback. “Topo’s new Digital Showroom takes the product discovery and sourcing experience to the next level,” said Tobias Grabler, Chief Operating Officer, Topo Solutions.

Topo’s chat and video features enhance communication across distributed teams, enabling real-time discussions, information-sharing, and video conferencing to facilitate prompt decision-making, build personal connections, and promote transparency. This supports informed, collaborative problem-solving in overcoming manual work within the complex environment of modern supply chains, with communication and collaboration not just internally but also externally with partners or other service providers in the supply chain, in the Digital Age

 

The evidence is clear

A strategic time plan to implement digital solutions can deliver a host of concrete advantages, ranging from improved product quality and higher customer satisfaction to greater operational efficiency and increased revenue. Digital transformation initiatives can deliver cost savings and efficiency gains that can then fuel further investment and accelerated growth.

The time to act is now. To learn more about how Topo can help your organization achieve digital transformation, connect with us today at hello@topo.cc 

 

 

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